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sap implementation in textile industry.

dear friends,

can anybody explain me about sap implementation in textile & cement industry.what type of process it is?either repetitive or pp-pi.

also i need the production process in textile industry.

(about yarn,weaving,knitting,woven fabric,knitted fabric etc.)

pl help.

full points will be given.

regards

seshagiri

replied

1. The Followig are the scenarios that are applicable for the textile industry.

Scenario-1:For Spinning Industries

From Cotton - Yarn = Spinning

*For this we can go with Strategy 10,20 - Make to stock and make to order scenario.

*You can have Simple Bom,Routing,Production version etc.

  • We need work with Discrete manufacturing principle where one order will be created at each stage.

  • Discrete orders will help them to trace the cost at the order level - which is very important for the Spinning industry

Scenario-2:For Weaving of Yarn dyed fabrics

*We can work with Discrete manufacturing principle

Yarn dyed fabrics - which is the FG- Has to be created as Configurable material and work with make to order scenario

*Neeed Super bom

*Need Routing

*This shoule exclusively use the Variant configuration

*We can work with Discrete manufacturing principle

*Costing will be done at the Sales order level.

*Discrete orders will help them to trace the cost at the order level -

Scenario-3:For Weaving of Grey Fabrics

We need to work with Make to stock / Make to order Strategy

ie)10,20

*this will have a simple BOM,Routing etc..

*We can work with Discrete manufacturing principle

Scenario-4:Dyeing industry - ( exclusively for the MTO yarn dyed fabrics)

Dyeing industry - ( exclusively for the MTO yarn dyed fabrics)

*Where the shades will be changing each and every fabric

*Neeed Super bom

*Need Routing

*We can work with Discrete manufacturing principle

This shoule exclusively use the Variant configuration

Scenario-5:Dyeing of Polyster yarns with standardshades

Dyeing industry _For Polyster yarns( For the Aftermarket business where we have set of Shade bank- or we repeatedly produce the same shade)

*We can use the Variant material concept

*This is a derivative fromt the configurable material

*We can work with Discrete manufacturing principle Or PP- PI can also be used

Scenario-6:Knitting industry -Grey fabric

*For this we can go with Strategy 10,20 - Make to stock and make to order scenario.

*You can have Simple Bom,Routing,Production version etc.

*We can work with Discrete manufacutring

Scenario-6:Knitting industry -Yarn dyed fabric

*We can work with Discrete manufacturing principle

Yarn dyed fabrics - which is the FG- Has to be created as Configurable material and work with make to order scenario

*Neeed Super bom

*Need Routing

*This shoule exclusively use the Variant configuration

*We can work with Discrete manufacturing principle

Apart from all the above R/3 usage...we can also implement the AFS for the Garment industry.

All the above information is given out of the previous implementation we have come across...There can be different views/methods/process to achieve the end result..

This is all concluded with series of discsusion considering the process, people and the project environment..

let me know if you need any specific details

Reg

Dsk

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