Made to Order Scenario

[Former Member]

Hi All,

Q1)What customisation settings are needed for a made to order scenario.

Q2) What do you mean by the terms Requirement Class and Req Type please do not give me notes from SAP help menu. Do explain in Simple language and with good examples since i have read sap help F1 and still could not follow.

Good anwers would be rewarded with points.

Regards

Atul Keshav

[Former Member · Accepted solution]

<b>MAKE TO ORDER PRODUCTION:</b>

First Create a material with MM

Basic data 1:

Give Material name : Cycle

Material group : 010

Division : MA

Net Weight : 10 Kg's

Gross Weight : 10Kgs.

Sales: Sales org.1 :

Base Unit of Measure : EA

Delivering Plant : RAMA

Output Tax : 1 ( Full tax)

Sales: General/Plant :

Availability Check : 01 ( Daily Requirements)

Trans.,group : 001

Loading Group : 0003

MRP 1:

Mrp Group : 020 ( Make to Order Production)

Mrp type : PD (MRP)

Mrp controller : 000

Lot size : EX ( Lot-for-Lot order quantity)

MRP 2:

Inhouse Production : 1

Schedule Margin Key : 000

Forecasting:

Forecast Model : D (Constant Model)

Accounting 1:

Price control : V ( Variable Price)

Variable Price : 4000

Price Unit : 1

Then enter & Save.

Material 769 created.

Create a Sales order with VA;

Order type : OR

Sales Organization : RAMA

Distribution Channel : RA

Division : MA

Sales Office : RAMA

Sales Group : RAM, .............. Enter

Sold to Party : 6000000000

PO number : 55 , PO Date : 04.06.2007.

Item Overview Tab:

Material 769, Quantity : 100

Enter & Save the Document.

Sales Order 8212 Created

Create Production Order with CO:

Enter Sales order number: 8212, Item No. 10

Order type : PP, Enter

Click on FLAG,

Select Generate Operation and enter NO,

save the Document.

Production Order Created : 60002725

Confirm the Production Order with CO15.

Enter Production Order No. 600075 and save the Document.

Now the confirmation Order will be saved.

Create Goods Receipts with MB31.

Movement type : 101

Order : 6002725

Plant : RAMA

Storage Location : RAMA

Enter and Save, you will get Document Posted : 50000068931posted.

Check the Stock Position with MMBE

Material : 769

Plant : RAMA

Storage Location : RAMA

Execute (F8), Here we can see the stock at Sales Order Stock.

Create Delivery with VL01N, Billing with VF01 and Post to Accounts.

regards

AK

Reward points if helpful

[Former Member]

Hi Atul,

Hi,

Make-to-order:

Make-to-order processing takes place when inventory is not generally stoked but instead the firm wants until an order hass been placed and then produces just what has been ordered.

Ex: In this case, a deluxe motorcycle gas tank that must be produced form an unpainted tank, paint and gas cap. These are two processes that must be completed in the production -

---

paint the tank and when tank is dry, attach the gas cap.

The BOM are needed to create a given product. The routing information gives what processes need to be carried out in what order and even how long each process should take. All this information together can be used to determine what the total cost of the product and determining the profitability of the product.

A—Creation of materials:---

T code: MM01

Ex; 1400-7—1xx

Enter material, ind. Sector and material type.

Select the org. levels plant, stor. Location, sales org, DC, Warehoused no, storage type.

Repeat the same process for all components.

B—Creation of BOM:--

T code: CS01

C—Set up routing:--

T code: CA02

D—pricing conditions:--

T code: VK11

E—purchasing materials:--

Create a purchasing order req. for components from vendor.

Create PO: ME21

F—Receiving materials:--

GR:- MIGO

Go through MMBE then u will get stock available or not.

Process:

1. creating a sales order for product not kept in the inventory. This will atomically generated the relevant production order.

2. we assume production is done ahead of \schedule. After production is completed you will confirm production order as fully completed .

3. Newly determine the availability of sales order.

4. shipment

5. TO for delivery

6. Billing

7. Payments

Req. Class: Its a global control parameter for avalability check. It controls rerq. consumption strategy and req. planning strategy.

11-- order req.

21-- delivery req.

41-- order/delivery req.

Req. type:- It specifies features of require,ment class. It is one of the controling feature in TOR

In TOR we can assign req. type to req. class.

Reward points if u helpful.

Cheers

Govind.

[Former Member]

Business procedures material based on MRP irrespective of the sales order ie Make to order

If the standard product is going to be change slightly according to the customer requirement then businss manufacturing that particular material for particular customer called as Make to order.

Inventory is going to be maintained in special stock indicator E order inhabd

Configuration

Create material master by maintaining general item category group- 0001(make to order)

Availability check - 02

Transportation Group - 0001

go to va01 and raise sales order

item category:TAk

Schedule line category : cp

Requirement type KE

Requirement class 040

Check TOR and avalability check

special stock : E

VOV7

of TAK

billing relivence : A

Pricing :X

go to mb1c

maintain stock with a special stock indicator E

mavement type 61

Special stock E

specify sales order number line item number and saveit

go to VL01N main data

Go to VF01

save it

note for make to order you cannot maintain availability check

pls reward points if the answer is helpful

REgards,

Murali