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Configuring FERT's & using Thresholds on Paper Machines

Hello Experts,

We've been working in the Paper industry for a couple of years now & use the IS-Mill DIMP functionality ONLY to the extent of being able to configure our Orders in ECC & in allowing combined Orders in ECC. We, as most of the industry does, use an external trim tool that optimizes the making of Sales Orders using a Trim Sheet. We use enhancements in the APO system to combine orders at the planned order level. Below are a couple of topics that seem peculiar to me in this environment & was wanting to understand how others in the industry handle these constraints -

  • Configuring FERT BOM's: Given that we are majority MTO & that are a uncontrollable production over-runs, it would have made sense to have some functionality that would enable us to use up the configured (KMAT) products (the over-runs that otherwise lie on the floor as unused inventory). We know, only the KMAT BOM's can be configured, while the FERT's cannot.
  • Production Threshold: Once a Paper Machine starts production, it is sub-optimal to produce below a certain threshold quantity. Based on the run & the machine lets take for ex: 1500sft of paper is the minimum that will have to be made. This is a hard constraint. I did not however see any provision in APO to use these constraints during the Planned Order creation.

It would be interesting to hear comments from experts in this area.

Cheers

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