automatically coverted to check lot from skip lo

[Former Member]

Hi all,

Every 10th skip lot should be automatically coverted to check lot from skip lot.

How to do . any configuration is needed .

pls explain me the procedure

Thanks

vraj

[former_member186399 · Accepted solution]

Dear Raj

one input

If you want the skip lot to come irrespective of the vendor for mateiral kindly untick the vendor in the Dynamic modification criteria.

if you keep this tick then lot will get skip based on material, vendor combination.

Regards

Gajesh

[Former Member · Accepted solution]

Hi Ganesh,

As you said, i checked with the non vendor specific tast list, ( for two vendors)

yes it create the lot for the material with Status. REL SKIP SPRQ QLCH .

But in product i did the same settings

but there,for some lot ,the status with SKIP but some other it is simple check lot (without X)

what would be the reason for this deviation.

Thanks

vraj

[former_member186399]

Dear Raj

10th lot will be skip and not the 20th. System will not consider vendor as a part of quality level as you deactivated the same in the selection criteria

Regards

Gajesh

[former_member186399]

Dear Raj

Yes use one inspection plan for both the vendors. In this case it will depend only on the material

Regards

Gajesh

[Former Member]

HI

So as you said, if i maintained the task list,

how the lot will be skipped.

ex. say i use 2 vendor for task list and in DMR i suppose to use 10th lot as check lot for after 9 skip lots

if like, will system give 10th lot as skip

or 20 th lot as skip ( because 10 per vendor)

[former_member186399]

Dear Raj

Please note the DMR is dependent on task list / Material combination. So if you have 2 vendors with 2 group counters which means that the skipping of lots will be indepenedent for 2 group counters.

For eg for 2 vendors X & Y. X will be 7th skip and Y can be in 9th Skip because you have different inspection plan

keep one inspection plan then only the DMR will be followed linearly

Regards

Gajesh

[Former Member]

hi

No such separate DMR and Inspection plans for the two vendors.

both vendors are same to do the skip of 10th time.

so now i can do use the same inspection plan and the group counter for the both the vendor

correct

[Former Member]

Hi

In DMR--->

stage 10::

inspection severity : blank

skip : tick

ist: blank

short text: skip

No. of skips........ 9

Max. skip duration:blank

New insp. stage 20

Rejections 1

New insp. stage 20

stage20 :

inspection severity : 4 say

skip : blank

ist: Tick

short text: inspect

No. of inspections.. 1

New insp. stage 10

Rejections 1

New insp. stage 20

I hope this will help

[Former Member]

Hi

i create the dmr as you said.

so i need that , how can i assign this DMR for material or to vendor

so that , we can do the automatic convert from skip lot to skip lot for the materials

thanks

vraj

[Former Member]

Raj

follow the things.

1.Say you have vendor X for which you want to skip the lots.

& there is one more vendor Y for which you don't want to skip.

2.Now create a task list in QP01.In task list header maintain the DMR you have created.

3.In the same task list header go to material specification.Assign the Vendor,Material & plant there.

This is Vendor X which you want to skip.

4.When Inspection lot will be created & If DMR is maintained on lot level( In QDR3 radio button for Lot based & UD based-->select lot based),,,then lot will be skipped from first lot itself.

5.when 10th lot will come it will automatically come to QI for Inspection.

In addition if you want system to task Auto UD then Create a variant in QA16 depend upon the inspection type & plant.

in QA17 schedule the same variant.

Also at plant level setting>QCC0->basic setting->plant level setting-.>Inspection lot completion--->

delay for skip lot = say 15 min say

waiting time (min)=15 min say

Automatically system will task UD of all skip lots.

I hope this helps

Regards

Sujit

[Former Member]

Hi

Thanks for your explaination.

i need another clearification. sorry, it may be silly.

if i donot want to have the AUTOMATICE USEER DECISION.

How the lot will be cleared if it is skiped lot.

[Former Member]

Hi

If not automatically...

Lot will remain there in QA32 untill you clear it manually.& lot will have SKIP status till you take UD

Regards

Sujit

[Former Member]

HI

As you said i check in the production server.

the DMR is maintained with the following

stage 10::

inspection severity : blank

skip : tick

ist: tick

short text: skip

No. of skips........ 9

Max. skip duration:blank

New insp. stage 20

Rejections 1

New insp. stage 30

stage20 :

inspection severity : 4 say

skip : blank

ist: blank

short text: inspect

No. of inspections.. 1

New insp. stage 10

Rejections 1

New insp. stage 30

stage30 :

inspection severity : 4 say

skip : blank

ist: blank

short text: inspect

No. of inspections.. 5

New insp. stage 10

Rejections 1

New insp. stage 30

and in QP03 inspection plan. i checked . in material assignment - the material and plant was assigned.

But if i ckecked the QA32. for the material the skip lot will be at random manner.

(it not in the sequence like for first 10 -skip lot then 10 th its check lot)

(if i maintained DMR in material master , what will be the effects)

What would be the reason for this. this was happened for resent days

Thanks

vbraj

I

[Former Member]

Hi

First of all when you are not using task list then you can use DMR at Inspection type level.

But if you are using Task list then use DMR at Inspection plan Header.

Now if you have maintained as per what i have said.then

check following things

1.In QDr3 click on "At lot creation " & not at "usage decision"

You may be facing problem because of this.

2.In task list header select the "Dynamic modification level:-Dyna modi at lot level.

Regards

Sujit

[Former Member]

Hi dear sujit,

As you said, i checked the DMR.

it is based on AT LOT CREATION. and

In task list header select the "Dynamic modification level:-Dyna modi at lot level.

but still it pick as i said randomly.

for this material , more than one vendor is maintained. and in Task list,the vendor is not maintained.

[Former Member]

hi

for this material , more than one vendor is maintained. and in Task list,the vendor is not maintained.

How's this possible you have mainatained multiple vendors but not in task list.

which method you have adapted.as per my knowledge this is possible by "material Assignment tab" in Task list header only.

Regards

sujit

[Former Member]

hi

i meant to say , for this material, client procure from the two vendor.

and in the mateial assignment in task list. client not maintained the vendor for the materials.

[Former Member]

Hi

Then do the following things......

1.First check from which vendor you want material /inspection lot to be skipped.

2.Create a task list with this vendor in Material assignment tab.

3.Maintain DMR in task list header.

4.Now create a another task list where you need not to mainatin Vendor -Material combination & DMR.

this task list can be New group counter of same Group.

5.When inspection lot of relevent Vendor will be created this DMR will come into Picture.& lot will be skipped depending upon the levels.

You can also check the skipped & unskipped lots task lists are they same in aforsaid case ,where you found the random skip.

Regards

Sujit

[Former Member]

Hi SUJIT,

Finally,

i need to know, i have two vendors and if i not maintained the vendor names in the tast list.

what will be happened?

if i need to skip for both the vendors. shall i give two vendor names in same task list.

or i need to give DMR in material master / in task list without vendor name . (for non vendor specific)

Thanks

vraj

[Former Member]

Hi

need to know, i have two vendors and if i not maintained the vendor names in the tast list.

what will be happened?

As you know that the Quality level is on Vendor -material -plant combination.

Rightly so in QDL2/3 you can check the level also.

Now lets consider that you have task list without vendor & DMR ins maintained in the task list.

So lots will be skipped irrespective of vendor & level will be irrelevent of vendor keeps on changing.

When in future suppose one vendor has supplied faulty material & you want to change the Quality level for one vendor then it will not be possible in yor case.

if i need to skip for both the vendors. shall i give two vendor names in same task list.

As I told erlier Better to create two task lists with two group conter & vendor-material combination.

I hope you understood.

Regards

Sujit