tool insp

[Former Member]

Hi, we have to inspect the tool if it is used 100 times for production or if the inspection date expires 1 year (2 conditions, which ever completes first). pls advise how to map this in pm? acccordingly we have to check the tool periodically. pls advise the steps.

[Former Member · Accepted solution]

Hi

1.Create a Equipment Master in IE01.

-->mension the work center & cost center of the equipement here.

2.Now create a Equipment task list either in IA01 or IA05.

-->remember the use of Inspection point & sampling procedure.

3.Now In IP01 schedule the equipment

-->attach euipment & Task list here.

mension the start of cycle.Inyou case say calibration frequency is say 1 yrs(inspection date expires 1 year)

then mension it here only.

Now in IP30 start the maintaince cycle.--->when you will issue the tool.

After one year Inspection lot will be created for this tool(maually or auto by scheduling).Inform the parties for due inspection.list of due inspection s can be seen in IP24.

I think this is the possible solution in this case.

Regards'

Sujit

[Former Member · Accepted solution]

Dear Sujit, thank u for the reply. that way we can do that. but problem is that some times same tool is used to produce 3 or 4 components in a day. we also calculate no of components produced with that tool. if it reaches 100, we again do inspection or calibration for that tool. we need tomonitor both one yr frequency as well as no of components produced with that particular tool. pls clarify.

[Former Member · Accepted solution]

Hi

we again do inspection or calibration for that tool. we need tomonitor both one yr frequency as well as no of components produced with that particular tool.

For Inspection after 100 pieces(which you calculate) you can do IP10 -->manually triggering the lot.This lot is independent of your regular inspection.

for inspection after 1 yrs you can carry out regular IP30 scheduling.

remember that when IP10-->(Manual call) it is independent of what you do in IP30.Both cycle can run parallaly

Regards

Sujit

[Former Member · Accepted solution]

Sir, say today we completed 100 with certain tool, we need to send the tool for calibration without waiting for 1 yr frequency. we need system to generate insp lot or calibration order incase any one of the conditions met. again from the date of calibration, 2 conditions apply. we need condition based calibration. thank u.

[Former Member · Accepted solution]

Hi

As per std SAP -PM you should not go for same Equipment & differnet frequencies at a time.

There are only two options here.

Either Manaully triggering a lot.

or

Every time you have to create a Sigle plan cycle.

this is what I think.

Regards

Sujit

[Former Member · Accepted solution]

Hi Yadav,

1. try to use a multiple counter plan with OR condition .

2. For updation of counter from production link the tool [equipment] with material [final product] in serial no tab in ie02 and while confirmation of end material in PP the counter automatically gets updated and based on your preventive maintenance plan calibration order gets generated.

regards

pushpa