Raw Material Requirement Arising from Sales Order (MTO)

[Former Member]

Hi PP Gurus,

I have a MTO (make to order scenario). For a certain raw material (Material A), I have maintained a Stock of (e.g.) 100 pcs. However when an SO (sales order) for a finished good (material B) (MTO) is created, a requirement of 2 pcs is created for Material A.

The problem is, when i check MD04 stock requirement list for Material A, the system doesn't recognize the exisiting stock 100pcs. The line item for the SO requirement is CustSt 0.000 . Thus, after MRP the system creates a PR (purchase requisition for Material A)

which based on the stock, it should not.

I would really appreicate if someone can help me.

Thank you,

Heinrick Palad

[Former Member · Accepted solution]

Hi,

If you want to consider the raw material stock, change the Individual/Collective indicator - Collective in MRP4 view for raw material.

Regards,

Dharma

[Former Member · Accepted solution]

Hi Sir,

Thank you for your prompt reply. My setting in material master is individual/collective. How do i make it work more as collective?.

Do i need additional configuration for this?

Thanks.

Heinrick

[Former Member · Accepted solution]

Hi,

You fill that field with selection 2. Thats it.

Kiran.

[Former Member · Accepted solution]

Hi,

If it is Individulal & collective, it will work as setting which is done for one level above the material ie, HALB.

Try to change the indicator in MRP4 view for raw material. No need to do any more config.

Regards,

Dharma

[rupesh_brahmankar3 · Accepted solution]

Dear,

Individual and collective indicator:-

For all the BOM components (up to last level) check in MRP 4 view of Material master

Individual / Collective - It should be Individual or Individual/Collective.

If is maintain as Collective then you will not get planing Proposals though MD50.

For all BOM headers Materials (FERT , HALB ) check in MRP 4 view for MRP for Dependent requirement should be maintain as Dependent requirement are Planned

Check the "Selection method" field in MRP4 view for the FG.

It should have values "Nil" or "1"

Now all you have to decide whether you want to go for this individual or Collective requirment type.Because on one hand

u2022 If you select individual requirement then system will not consider available stock and generate Proposals for every single requirments.

Also you will find PR and Plan order with account assignment of Sales order (in case of MD50)

u2022 If you select collective requirement then system will not generate planing proposals through MD50.In that case you have to go for individual MRP (MD02 / MD03 / MD41 / MD42).

Run md02 again and check your result.

Regards,

R.Brahmankar

[Former Member]

Hi,

For component A, in MRP 4 u use Collective indicator. It solves ur problem.

Kiran.