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Replenishment with less than required quantity

All,

We are executing replenishment via RLLNACH1 (or LP21) from our high rack to our fixed bins in the background.

We then run RLAUTA10 to create the TO from the TR. We have selected allow partial prov in TO and Select partially processed TO's.

In some cases, we are seeing TO's created for less than the required quantity or NO TO's at all when there is enough stock in both cases.

Scenario 1:

Material Master Settings for fixed bin:

Min: 10

Max: 102

Replen Qty: 0

Stock situation:

High rack for bin1 = qty 26

High rack for bin2 = 120

Fixed bin Qty avail stock = 4 (below min)

TR created for Qty of 98 (102 minus 4 avail). TO created for only 26 (the first bin above in full). This leaves the TR partially processed, with remaining open qty of 72 (98 minus 26). The system did not create TO a second line item for the TO from the other available stock in bin2 for the balance up to the maximum. Any ideas why not? Does GR Date in high rack bin or quantity in the high rack bin?

Scenario 2:

Material Master Settings for fixed bin:

Min: 30

Max: 50

Replen Qty: 0

Stock situation:

High rack for bin1 = qty 150

High rack for bin2 = 300

High rack for bin3 = 275

Fixed bin Qty avail stock = 15 (below min)

TR created for Qty of 35 (50 minus 15 avail). TO is NOT being created. There is plenty of stock in high racks. Not sure why???

This is creating many ineffeciencies in our system. Please respond.

Regards,

Sandy Miner

Former Member
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