Capcity planing

[Former Member]

hi experts

My client is asking to implement capacity planing,

is not sufficient to give use Capacity Std formulas in Capacity tab ,

can anybody explain in detail and t codes as well

thanx in advance

Edited by: karthik n on Sep 14, 2008 2:12 PM

[rupesh_brahmankar3]

Hi,

Capacity Planning Evaluation:

Use this procedure to Evaluate the Capacity of a Work Center (Resource). The same transaction will be used for finding out the Capacity Overload on the Work Center

Select Logistics -> Production -> Capacity Planning -> Evaluation ->Work Center View ->Load and go to the Capacity Planning Selection screen (CM01)

Through capacity planning : Standard overview :System will show week wise overload in Red Color. If there is no overload then system will show in the normal color. Date wise Capacity can be overviewed. If there were capacity overload, system would show with Red Color indication and Percentage overload can be viewed.

Through capacity planning : Standard overview: Details: Date wise, planned process order wise capacity requirement.

Through capacity planning : Standard overview: Graphical: Yellow Color indicates capacity lying un-used. Red Color Bars is the indication for Capacity Overload and Blue Color Bars indicate for Capacity available

Use this procedure to Level / Schedule the Capacity of a Work Center

Capacity Planning - Levelling/Scheduling: Select Logistics ->Production->Capacity Planning -> Levelling -> Work Center View and go to the Planning Table (Graphical) screen (CM21)

Key Points

u2022 This would be used for Shop floor production scheduling

u2022 Capacity Scheduling is mandatory for correct results of Master Production Schedule and Material Requirement Planning

For settings:

Define formulas for resources: (OP54)

IMG -> Production Planning For Process Industries -> Master Data ->Resource->Capacity requirements planning->Formulas for resources->Define formulas for resources.

For formula parameters for Resource/workcentre:(OP51)

IMG -> Production Planning For Process Industries -> Master Data ->Resource->Capacity requirements planning->Formulas for resources->Define formula parameters for resources->

Standard Value u2013 Define Parameters (OP7B)

IMG -> Production Planning For Process Industries -> Master Data ->Resource-> General Data -> Standard value -> Define Parameters

Define standard value key(OP19)

IMG -> Production Planning For Process Industries -> Master Data ->Resource-> General Data -> Standard value -> Define Standard Value

First configure the below settings in the capacity Planning.

1) Define time units

Path : SPRO ->Production-> Capacity Requirements planning ->Master Data-> Define Time units (OPCF)

2) Define Capacity Category

Path : SPRO ->Production ->Capacity Requirements planning->Master Data-> Capacity Data ->Define Capacity category.

3) Set up Capacity Planner.

Path : SPRO ->Production ->Capacity Requirements planning -> Master Data->Capacity Data -> Set up Capacity Planner

4) Define parameters

Path : SPRO->Production ->Capacity Requirements planning -> Master Data ->Work Center Data->Standard value ->Define Parameters (OP7B)

5)Define Move time matrix.

Path : SPRO -> Production-> Capacity Requirements Planning -> Master Data-> Work Center Data -> Define Move time Matrix (OPCN)

6) Define Setup matrix.

Path : SPRO -> Production ->Capacity Requirements Planning -> Master Data -> Routing data -> Define Setup Time Matrix

7)Define Control Key.

Path : SPRO-> Production-> Capacity Requirements Planning -> Master Data ->Routing data -> Define Control Key(OPCG)

😎 Define Shift Sequence.

Path : SPRO -> Production-> Capacity Requirements Planning -> Operations -> Define Shift Sequences (OP4A)

9) Define Key for performance efficiency rate.

Path : SPRO-> Production -> Capacity Requirements Planning -> Operations-> Available Capacity-> Define Key Performance Efficiency Rate (OPDU)

11) Specify Scheduling type.

Path : SPRO ->Production ->Capacity requirements Planning->Operations->Scheduling ->Specify Scheduling Type (OPJN)

12) Set up Production scheduler group.

Path : SPRO ->Production->Capacity requirements Planning -> Operations -> Scheduling -> Set up Production Scheduler Group (OPCH)

13) Select Automatically.

Path : SPRO -> Production -> Capacity Requirements Planning ->Operations->Scheduling ->Task List Type-> Select Automatically (OPJF)

14) Define Scheduling parameters for Production orders.

Path : SPRO -> Production ->Capacity Requirements Planning-> Operations->Scheduling -> Define Scheduling Parameters for Production orders (OPU3)

15) Define Reduction Strategies planned/ production orders.

Spro-> Production->Capacity reqirements planning->operations->Scheduling->Reduction strategies->Define reduction strategies planned-/production order

16) Define Reduction Strategies for network/process orders.

Spro-> Production->Capacity reqirements planning->operations->Scheduling->Reduction strategies-> Define reduction strategies for network/process order

17) Define Selection profile.

Spro->Production->Capacity requirements Planning->Evalution->Profiles-> Define selection profiles

Hope it will help you.

Regards,

R.Brahmankar

[Former Member]

Hi bramankar,

your information is good can u add the step by step transaction for daily woeking in the capacity area also capaity levelling part is very important. which is not covered in your explaination

Regards,

Kareena

[rupesh_brahmankar3]

Hello Kareena / Sharad,

Please see the attached link this has all the information you may need to do Capacity levelling

http://help.sap.com/printdocu/core/Print46c/en/data/pdf/PPCRPLVL/PPCRP_LVL.pdf

http://help.sap.com/printdocu/core/Print46c/en/Data/htm/english.htm

Note 1062888 - Dispatching operation

Using cm21 you can do capacity levelling graphically or using cm22 can do cap levelling using tabular column

Hope clear to you.

Regards,

R.Brahmankar