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Capcity planning in Repetative Manufacturing

HI , Gurs can any body tell me how can I map this scenario in the Repetative Manufacturing

We have different product category which require different type of embossing on Tissue

Paper based on the product characteristics, so we have different Embosser Rolls which can be used on the multiple Production lines.

Kitchen towel

Name of Embosser No of Embosser Line Priority to line Product Group

KC Fan 1 LC30-LC31 LC-31 KC-Fista, Towel kc

CCD 1 LC30-LC31 LC-30 Lide

WC 1 LC30-LC31 LC-31 Morrison kT,coop KT

Bath Tissue

Name of Embosser No of Embosser Line Priority of line Product Group

Kc leman 1 Lc25, lc21 Lc-25 Nordic KC

Kc Quilts 1 Lc23 L23 Andres quilts kc

LPC leman 2 Lc21-lc25 L21 Lide, Norma golds carford

LPC quilts 1 Lc23 L23 Morrion quilts,coop quilts

Scheduling of line LC-25 and LC 21 using Embosser KC Laman and LPC Laman

1) Embosser KC leman can be used in the Two Production line Line LC 25, LC21 but LC 25 is the preferred line for Nordic KC product so if capacity is not available on LC 25 then it can be scheduled on the LC -21 .

2) Embosser LPC leman can be used on the two Production line LC-21, LC25 but LC -21 is the Preferred line for the Lide, Norma gold car ford Product .

3) One Embosser LPC Leman and Two KC leman can be used in the combination on the both Production line in such A that one only one change over is possible in one Production line in one month and when ever change over is happening 24 hours gap between should be on the line.

4) Maximum possible combination which can be used for scheduling of Planned order will be six, because three Embosser is being used in the two production line.

Scheduling of line LC-23 using Embosser KC Quilts and LPC quilts.

5) Embosser KC quilts can be used in the one Production Line LC 23 for scheduling the Plnned order .

6) Embosser LPC quilts can also be used on the Production line LC-23 for scheduling Planned order .

7) One Embosser LPC quilts and one Emboser KC quilts can be used in the combination on the Production line in such a that one only one change over is possible in one Production line in one month and when ever change over is happening 24 hours gap between should be on the line.

Scheduling of line LC-31 and LC -30 using Embosser KC Fan and CCD, WC.

8) Embosser KC Fan can be used in the Two Production line Line LC 31, LC30 but LC 31 is the preferred line for KC Fiesta product so if capacity is not available on LC 31 then it can be scheduled on the LC -30 .

9) Embosser CCD can be used on the two Production line LC-30, LC31 but LC -30 is the preferred line for the Lide. .

10) Embosser WC can be used on the two Production line LC-30, LC31 but LC -31 is the Preferred line for the Lide

11) One Embosser LPC Leman and Two KC leman can be used in the combination on the both Production line in such A that one only one change over is possible in one Production line in one month and when ever change over is happening 24 hours gap between should be on the line.

12) Maximum possible combination which can be used for scheduling of Planned order will be nine, because three Embosser is being used in the three production line.

Former Member
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