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REM-Backflushing -requirement-reg

Former Member
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Hi ,

We work on REM

When the finished product is produced at that time backflushing happens for all the child parts as per BOM

Issue is the produced finished product is not deppatched immediately ,billing will happen in a day or two

Hence for some parts of BOM like owner manual ,first aid kit etc... are required to be backflushed at the time of billing not at the time of production posting to ha

since the backflushing happens at production time stocks in system goes down but physically some time like mentioned are despatched along with the finished product at the time of billing only

hence we require the backflushing of some selected items at the time of billing of finished product not at the time of production , what shoudl be done for this ?

i can not remove from bom as they are required for costing ,mrp planning

without effecting these two costing and mrp planning how to stop some selected BOM items from backflushing ? any definitions like BOm item categories etc.. shall help ?

please look in to the requirement and provide any valuable inputs

regards,

madhu kiran

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Answers (2)

Answers (2)

Former Member
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analysed

former_member335796
Active Contributor
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Hi,

It is not possible to have the goods issue separately for some components omly in REM. Either you can postpone the GI or do it then and there (Process Control feature in REM Profile).

How about having following scenario:

1. New HALB (which is actually the Finish Product - the accessories).

2. Backflush this HALB first.

3. FERT ( New Halb + Accessories).

4. Before the scheduled dispatch, confirm the FERT which includes the HALB (Actual Fishproduct) and Accessories.

Revert for further discussion..

Regards,

Former Member
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Hi ,

REM profile we can assign to assemblies only ? for that assembly components whether backflushing should happen online or latter in background we can define and schedule a background job for it

as REM is mass manufacturing already our business process is backflushing happens at shift end , that time all BOm components are backflushed , instead of that for selected parts backflushing should happen at the time of billing

if we maintain sales bom , it may not come for costing of part while running CK11 and MRP will not plan

we wanted the parts in production BOM and backflushing should be done at the time of billing

is this possible by any means ?

we can not create as many as new part numbers

further accessories and all are not finished products they are BOM components of Vehicle

for vehicle production , at shift end Vehicle BOM components backflushing is happening in system based on REM profile settings

but physical movement of accessories happens at the time of billing

out issue is there is quite long gap between production and billing

hence system stocks data is not exact

regards,

madhu kiran

former_member335796
Active Contributor
0 Kudos

Hi,

Yes I agree with you..

With process control you can control upto some extent only..

As suggested, if you keep ready the finish product (HALB) and accessories ready before the dispatch, that time you can execute the Backflush for accessories and finished product (GI).

I think this is the only option to decouple the backflush of accessories from other componets backflush.

This is only a suggestion, you are the best judge of your situation..

Have you weighed the options for ny devepoment for this??

The user exits which can be dopted is: XMRM0001 - User exits: Backflushing in Repetitive Manufacturing

Regards,

Siva